brilenz

Members
  • Content count

    33
  • Joined

  • Last visited


Posts posted by brilenz


  1. My build is complete and My inspection for the KF III is in 2 1/2 weeks. Looking for anyone in southern Wisconsin  with  a similar avid or KF to give me a flight or two to get a feel for flight characteristics. The first flight is getting close and it’s a bit more “real” now


  2. My build is complete and My inspection for the KF III is in 2 1/2 weeks. Looking for anyone in southern Wisconsin  with  a similar avid or KF to give me a flight or two to get a feel for flight characteristics. The first flight is getting close and it’s a bit more “real” now


  3. Well- Its finished!  Here are the latest pics.  Everything is complete.  Now just need a DAR...AND need an instructor with a Kitfox III for a 1 hour insurance checkout.  Anybody have anyone in mind around Wisconsin??  

    60972408057__00E6C20A-9FF3-4BE4-88B7-9EDFD9967784 2.JPG

    IMG_0022.JPG

    IMG_1959.JPG

    IMG_2946 3.JPG

    IMG_3038.JPG

    IMG_5060.JPG

    IMG_5900.JPG

    IMG_6281.JPG

    IMG_8363.JPG

    IMG_9287.JPG


  4. For some reason Apple decided to change its photo format to this HEIC....let me see if I can convert a few


  5. Well- Ive been working on this cowling now for several weeks and its been a true labor of love.  Thought I would share how and the WHY I did it...

    I started off with the HKS 700E and had to modify the "bumps" to fit the cylinders,...my first go at fiberglass work.  

    Just when I had it looking good- changed engines.  Had some serious issues trying to figure out the crossover on the exhaust on the 700E.  As I was researching, I found a 700T with an exhaust routing that looked promising and how could I pass up fuel injection AND a TURBO!  I knew I wasn't building real "light" so I thought the extra 20hp would be beneficial.

    Now, with the new T mounted, the exhaust was promising BUT now I had an injector hitting the mount and I could no longer mount the huge oil tank in the old "starter" notch from the 582 setup........SO

    Time to rethink the current cowling.  I built 2 new mounting plates moving the engine 2 1/2" forward to allow me to mount the oil tank behind the engine AND the intercooler behind to prevent me from having to hang it out in the breeze THUS nullifying and HP advantage I was gaining.  I wanted to keep as many of the mounting points intact on the upper and lower cowl so I trimmed back as far as necessary for both mounting and aesthetic purposes.  My plan was to "mate" the old section with the new,...attempted fusion!

    So- with the Cirrus out of the hanger for new WAAS GPS's, I set out to make a terrible mess of dust, fiberglass, and epoxy!  Here are the steps I took...

    1. Wrap engine with saran wrap

    2. 1/2" wine corks hot glue gunned to any protrusion that may get close to the cowlings inner limits (don't ask how I got all the wine corks,...Aircraft Spruce?!?).

    3. Spray foam tanks in a kit from Menards, not cheap, but really effective

    4. Using the old wood saw, cut to rough form, minding carefully to any corks beginning to show thru

    5. Sand to shape- and trust me, I am well aware its not perfectly balanced on both sides.  No measurements were used, formed with naked eye only ( and maybe a little of the leftover wine. )

    6. drywall mud in two coats to firm up the creation

    7. sand as smooth as possible WITHOUT going all the way thru to the foam,....which I did,....a couple times....

    8. 3 coats enamel spray paint....and more wine 

    9.  3 coats paste wax, polish to high gloss and a glass of wine between each coat

    10. two glasses of wine and a layer of Vaseline with heat gun quick-melt

    11. 3 layers fiberglass with epoxy resin.  then clean up all the drips of epoxy all over the hanger floor,..naw, never mind, more wine 

    12. split the cowling, matching the original line and the thrust line

    13. Bust 'er back open and begin picking away at all the foam that didn't release ( quite a bit around the nostrils)

    IMG_0194 2.HEIC

    IMG_0200 2.HEIC

    IMG_0223.HEIC

    IMG_0224.HEIC

    IMG_0495.HEIC

    IMG_0782.MOV

    IMG_1069.HEIC

    IMG_1653.HEIC

    IMG_1764.HEIC

    IMG_1847.HEIC

    IMG_2168.HEIC

    IMG_2550.HEIC

    IMG_2570.HEIC

    IMG_2629.HEIC

    IMG_2736.HEIC

    IMG_2937.HEIC

    IMG_3628.HEIC

    IMG_3684.HEIC

    IMG_3907.HEIC

    IMG_4237.HEIC

    IMG_4837.HEIC

    IMG_5045.HEIC

    IMG_5360.HEIC

    IMG_6194.HEIC

    IMG_6679.HEIC

    IMG_7508.HEIC

    IMG_7658.HEIC

    IMG_7801.HEIC

    IMG_7833.HEIC

    IMG_8606.HEIC

    IMG_8680.HEIC

    IMG_9750.HEIC

    IMG_9876.HEIC

    IMG_9905.HEIC

    IMG_9977.HEIC

    1 person likes this